LANENDE Intelligent Technology Mycotoxin Testing Solution for Feed Mills

Core Concept: Technology Empowers Enterprise Efficiency

Building the first line of defense for feed quality and safety through accurate, rapid and traceable mycotoxin testing.

1️⃣ Background and Objectives of the Solution

Mycotoxins in feed (such as Aflatoxin B1/M1, Deoxynivalenol (DON), Zearalenone, Fumonisin, Ochratoxin A, T-2 toxin) directly affect livestock and poultry health as well as animal product quality, and may even cause economic losses and food safety incidents.

This solution helps feed mills establish a full-chain prevention and control system covering raw material screening, process monitoring and finished product re-inspection, ensuring that raw materials and finished products comply with national mandatory standards including GB 2761 and GB 13078.

2️⃣ Suitable Equipment and Technical Route

2.1 Core Testing Equipment

Mycotoxin Fluorescence Quantitative Analyzer (LANENDE LD Series)

•Testing Principle: Fluorescence Immunochromatography / Time-Resolved Fluorescence Quantitative Technology

•Testing Items and Quantitative Ranges: See the table below

•Detection Channels: 6 independent detection channels, supporting simultaneous multi-sample analysis without interference

•Testing Time: Simultaneous multi-toxin detection for a single sample ≤ 15 minutes; results available in as fast as 8 minutes (portable rapid tester)

•Accuracy and Stability: Repeatability CV ≤ 3%, inter-batch variation ≤ 3%, detection limit as low as 0.001 μg/kg, error ≤ 5%

•Intelligent Functions: Android system, 7–10 inch HD touch screen, WiFi/4G data upload, thermal printing, QR code traceability

•Portability: Military-grade shockproof design with trolley case, suitable for both laboratory and on-site inspection

2.2 Testing Items and Quantitative Ranges

Testing Item Quantitative Range Remarks

Aflatoxin B1 1–100 μg/kg Class I carcinogen, key monitoring item

Deoxynivalenol (DON) 50–5000 ppb Common contaminant in grains and feed; prone to cause acute poisoning

Ochratoxin A 2–400 μg/kg Significant nephrotoxicity, requires strict control

Zearalenone 5–400 μg/kg Affects reproductive system; commonly found in corn and related products

Fumonisin 50–6000 ppb Mainly contaminates corn and sorghum; harmful to liver and kidney

T-2 toxin 2–2500 ppb Highly toxic trichothecene, often found in moldy grains

3️⃣ Designed Testing Process

Raw Material Inbound Screening

•Sampling ratio ≥ 3% for each batch of raw materials, focusing on perishable grains (corn, wheat, soybean meal).

•Simultaneous multi-toxin detection using fluorescence quantitative analyzer; completion of “pretreatment-testing-reporting” within 12 minutes.

•Reject non-compliant raw materials and record supplier information to establish traceability files.

Warehouse Storage Monitoring

•Regularly inspect stored raw materials and semi-finished products (monthly or in case of abnormal temperature/humidity) to monitor mold risk trends.

•Establish distribution maps of heavy metals and mycotoxins to guide zone storage and priority usage strategies.

Key Process Testing in Production

•Sample before and after key processes (mixing, pelleting, cooling) to detect toxin changes and avoid cross-contamination or secondary pollution.

•Upload data to the production management system in real time, bind with batch information, and realize full-process traceability.

Finished Product Delivery Re-inspection

•Set limits according to formulas and national standards; test every batch to ensure compliance with GB 2761 / GB 13078.

•Automatically compare results with limits, generate compliance reports, and prohibit non-conforming products from leaving the factory.

4️⃣ Data Management and Risk Control

•Data Interconnection: Supports USB, LAN, WiFi, 4G upload; test results synchronize to enterprise ERP and supervision platforms in real time for centralized management and early warning.

•Storage and Traceability: Storage capacity ≥ 100,000 records; supports U disk export and Excel analysis. Reports include item, concentration, unit, inspector, time, detection limit, etc.

•Risk Early Warning: System allows threshold setting; early warning when toxin content approaches limits for timely adjustment of raw material ratio or process parameters.

•Safety Assurance: Imported fluorescent microspheres and constant temperature control ensure stability; fume hoods and protective equipment are provided for on-site testing to reduce exposure risks.

5️⃣ Advantages of the Solution

•High Efficiency: Simultaneous multi-toxin detection replaces the traditional 2–3-day laboratory cycle; single-batch testing ≤ 15 minutes.

•High Precision: Laboratory-level accuracy, inter-batch variation ≤ 3%, data traceable to national metrological standards.

•Intelligent & Portable: Android system + touch screen operation; trolley-case portable design for raw material warehouses, workshops and third-party inspections.

•Economical & Practical: Equipment cost is about 1/3 of similar imported products, with low maintenance cost and integrated supply of reagents and consumables.

•Full-Chain Prevention & Control: Closed-loop testing from raw materials to finished products, combined with data platform to realize risk visualization and decision support.

6️⃣ Extended Application Scenarios

•Grain & Oil Enterprises & Feed Processing Plants: Establish a three-level prevention system of “raw material screening – storage monitoring – processing testing”.

•Farms: Test finished feed to ensure feeding safety and reduce livestock poisoning and disease risks.

•Third-Party Testing Institutions & Government Supervision: Mobile inspection and major event support; results in 8 minutes, on-site report printing and supervision platform upload.

7️⃣ Conclusion

LANENDE Mycotoxin Testing Solution for Feed Mills is based on rapid fluorescence quantitative detection technology and intelligent data management, transforming traditional passive testing into active prevention and full-process quality control.

It significantly improves feed safety and production efficiency, truly realizing “Technology Empowers Enterprise Efficiency”.

This solution not only meets current national regulations and industry standards, but also provides strong support for feed mills to build a green and reliable brand image.